INFORMÁCIÓ ÉS AJÁNLATKÉRÉS
INFORMATION AND QUOTATION
Vissza
Home > News > This is how aluminium doors and windows are made

This is how aluminium doors and windows are made

alumínium-nyílászáró-gyártás-Reynaers-Schüco-cnc-automatizálás-ipar40-ablakgyár-ablakgyártó-üzem-tárolás-üveg-üvegragasztás
2021 / 08 / 05

Wondering how an aluminium-framed window or door is manufactured? What happens in the machining centre? How are aluminium doors milled, reinforced, and machined in the production process? What is the size of glass surfaces that can be produced? And how to assemble a window? These questions are also answered in the show called The Craftsman (Mesterember) that presents the work of the aluminium door and window manufacturer. The recordings were made at the KAV Hungária Kisbér plant and at the site of one of our ongoing projects, the Svábhegy Reformed Church Kindergarten.

The manufacture and installation of aluminium doors and windows would not be possible without excellent professionals. The programme on the M5 television channel called The Craftsman, presents trades to help career choices, and gives an insight into the secrets of manufacturing aluminium doors and windows. At the KAV Kisbér plant, you can learn about the most important physical steps in the production of aluminium doors and windows, from the arrival and unloading of the shipment to storage, the profile cutting of aluminium casing and sash frames, machining processes, the assembly and case-elongation function of the aluminium window case, as well as the composite bonding of frameless sliding doors. The finished aluminium doors and windows will leave for the installation site after a minimum of 48 hours of “rest”. Of course, not all the details of the long shoot were included in the film, so KAV’s sales and customer support work, the technical preparation and survey methods of our engineers in Budapest, the production preparation and individual production organization by engineers in Kisbér were left out, as along with fitting hardware parts, rubber seals and door handles, and wrapping. Getting to know the details and atmosphere of the on-site door and window installation was also postponed to another occasion; there was only the opportunity for a quick look around the building. The program presents the already installed windows in one of KAV’s ongoing projects, the Svábhegy Reformed Church Kindergarten. Here, KAV’s specialists implemented, among other things, special, asymmetrically segmented (both in plan and view) interlocking curtain walls, which contain more than 700 custom angular breaks. The glass for this aluminium curtain wall system was not manufactured in Hungary but abroad, since the glass panels forming the average 5 metre-high glass panes of this curtain wall did not fit into any Hungarian curing oven.

The goal of KAV Hungária is to create trends: our specialists work on the production of special aluminium doors and windows which prove that, with the right expertise, there is a solution for every idea.

This is how aluminium doors and windows are made
01
00
alumínium-nyílászáró-gyártás-Reynaers-Schüco-cnc-automatizálás-ipar40-ablakgyár-ablakgyártó-üzem-tárolás-üveg-üvegragasztás
kisber-uzem-kav-hungaria
Alumínium-bejárati-ajtó-egyedi-Izland-Hotel-Edition-üvegburkolat-üvegragasztott-szárny-tok-előkészítés-üzem
MoreNews
01
020
2019 / 01 / 09
Schüco-alumínium-keret-nélküli-tolóajtó-PD77-slide-door-frameless-üvegfal-üveg-üveg-sorolás-nappali-beltér-interior-night
Reflecting the environment with closing systems
The KAV approach helped a lot in its implementation. They talk to the customer and they don't want to sell a product, they want to answer questions and look for a solution. I did not have to choose from a catalogue, so I was not forced to choose from a set of solutions, but was offered individual solutions to a given problem. Of the companies I worked with, KAV gave me the most technical support.
Show more
2020 / 06 / 11
Hégli-Henriette-KAV-Hungária-Iroda-munka-2
We pay attention to what the customer wants to create
The KAV team is constantly expanding; we are currently looking for employees for several positions. Henriette Hégli graduated as an economist and came to our company in July last year after a career as an executive and real estate salesperson. As project coordinator, she is responsible for preparing individual quotes. In order to be able to perform her task as optimally as possible, she took part in a freshman programme in the first few weeks of her start-up, in which she got to know in detail the individual work processes, the market for custom doors and windows and the KAV way of thinking.
Show more
2024 / 02 / 05
A nyílászáró minősége négy pilléren műlik
The quality of the windows and doors depends on four characteristics
What makes an windows and doors of good quality? What properties need to be examined in order to purchase a good window, door, or sliding door?
Show more
2021 / 01 / 06
Schüco-alumínium-ASE80-tolóajtó-egy-sínes-minimal-interior-3
The relationship between unique doors and windows and interior design
Unique windows and glass walls are playing an increasingly important role in modern family homes, so working together requires a different approach from both designers and window-door professionals than it did a few years ago. According to Csaba Finta, interior designer and art director of MYD-II, it is important that architects and interior designers take this aspect into account during the planning stage.
Show more
2022 / 02 / 24
Alumínium-nyílászáró-ablak-ajtó-tolóajtó-gyártó-iroda-KAV-Hungária-igényfelmérés-egyeztetés-ajánlatadás-mérnök-munka
Aluminium window trends based on customer needs
When it comes to aluminium windows and doors, the name ‘KAV’ has become associated with custom client needs. Many of the ideas and plans that come to our attention can lead later on to the development of aluminium windows and doors. So, if we want to present the trends for 2022, it is worth starting with what Károly Lovász, Managing Director of KAV, and Csaba Mravik, Chief Development Engineer, have experienced and what products are now being sought by builders of family homes.
Show more
2024 / 02 / 14
THOSE ABOUT WHOM WHO NOBODY EVER TALKS, OR THE EMINENCES OF MANUFACTURING PREPARATION
THOSE ABOUT WHOM WHO NOBODY EVER TALKS, OR THE EMINENCES OF MANUFACTURING PREPARATION
KAV’s customers come into contact with several of our colleagues in the bidding, preparation and construction processes in the course of a job. These are our sales and estimation colleagues, our technical and manufacturing preparation engineers, our project engineers, and then our installation specialists. It is very rare that the end-user comes into contact with the manufacturing preparation engineers. In this article, we’d like to describe the work of these professionals in connection with the Continental Golf Club construction project.
Show more
2022 / 03 / 21
Schüco-alumínium-függönyfal-FW50-tolóajtó-Reynaers-slider-door-terasz-emelő-toló-ajtó-üvegfal-CLT-1
Aluminium door and window systems for a golf club extension
From almost the first pencil stroke, KAV's staff cooperated with Kroki Studio on the extension of the Continental Golf Club. This included a jointly designed support structure, custom latched line-up and skylight connections, amongst other elements of the exclusive building. We spoke to András Göde, one of the founders of Kroki, about the joint work, what it is like to work on the basis of each other's ideas and the interesting aspects of the project.
Show more
2019 / 08 / 07
building-management-systems-today-may-provide-the-most-positive-added-value-in-the-areas-of-ventilation-and-cooling
Building management systems today may provide the most positive added value in the areas of ventilation and cooling
Not only can a smart home simplify its residents' everyday lives through automation, but certain solutions may even reduce the impact of the property on the environment, and can provide many security and safety features. In our series, you will learn about the world of smart homes. Our goal is to provide the appropriate knowledge for decision-making and for starting to design a house.
Show more
2021 / 10 / 21
Aluminium curtain wall with arches and large glass surfaces
Aluminium curtain wall with arches and large glass surfaces
The design was one of the biggest challenges in the production and installation of the aluminium doors and windows of the Reformed Kindergarten in Svábhegy, since more than 700 individual solid angles had to be calculated to create the aluminium curtain wall, which was not only a segmental arch, but also broken at the bottom and top edges. We talked about this process with Zoltán Erdélyi, KAV’s senior engineer.
Show more
2022 / 10 / 20
Reynaers-hifinity-minimal-interior-luxury-glass-keret-nelkuli-sliding-door
Huge glass walls in a villa with breathtaking features
The glass is the soul of the villa designed by architect Péter Koch, the head of Nara Studio. The unique, distinctive building achieves its floating effect through the almost endless glass surfaces, providing the owner with a perfect panoramic view and an unparalleled sense of connection with the environment. We asked the architect about the design process of the building and the collaboration between the various aspects of the project.
Show more
2018 / 06 / 19
Schuco-aluminium-uveg-uveg-sorolas-toloajto-emelo-tolo-ablak-KAV-napplai-szoba-minimal-house-belter-terasz-interior
Using aluminium closing structures might be cheaper and more appropriate
In connection with aluminium closing systems, durability, sleek design and a wide range of application opportunities pop into the mind of most people. Still, due to financial constraints many people do not consider this option when it comes to family home design. We spoke with Károly Lovász, managing Director of KAV Hungária, about the when using aluminium closing systems might pay off.
Show more
2022 / 07 / 04
Aluta-Nívódíj-2022-KAV
The ALUTA awarded two KAV buildings
After the successes of recent years, this year two KAV buildings were honored with the only recognition of Hungarian aluminum door and façade manufacturers, ALUTA Nívódíj. In the small project category, which includes residential buildings, the KAV project "Költőkert" in Mártonhegy, Budapest, was awarded the ALUTA Nívódíj. In the large foreign project category, our solutions for the Marriott Hotel in Iceland were recognized.
Show more
2020 / 10 / 01
Schuco-aluminium-emelo-tolo-erkelyajto-ajto-ablak-nappali-uveg-epiteszet-minimal-house-belter-interior
Frameless sliding door structures with an architect’s eye
Each project poses a different challenge to architects and to door and window professionals as well. One of our reference concepts is based on the unlimited view created by the wing-opening roof and the space stretched by the floor. Filigree division solutions, as well as frameless sliding mechanisms, were the main solution to achieve maximum transparency. We talked to the architect Orsolya Glavanovics about the issues raised by the aluminium door and window solutions implemented during the design and construction, who the Myd-II Interior Design Stúdióval planned it jointly, house operating on this for the special fenestration solutions.
Show more
2019 / 04 / 08
ALUTA-építési-nívódíj-2019-oklevél-KAV-Hungária-alumínium-nyílászáró-elismerés-Lovász-Károly-Fegyverneki-Sándor-átadás
Three KAV buildings received the ALUTA Award of Excellence
After the successes of the past two years, three KAV buildings were awarded with the ALUTA award of excellence, the only quality recognition of Hungarian aluminium window, door, facade manufacturers, in the “small project”, i.e. residential building, category.
Show more
2022 / 08 / 11
Schüco-alumínium-ferde-szemöldök-alakos-külső-napvédelem-nyílászáró-Schlotterer-raffstore-lamellás-árnyékoló-motoros-rejtett-geometria-exterior_
The market for shading in Hungary
Although, in the past, residential properties tended to be built in Hungary without shading, today it is a priority in the design process. Due to climate change, it is just as important for property to provide an optimal thermal performance in the summer period as it is during winter. For this reason, KAV began designing customised shading. Of course, when introducing an innovation, we need to take into account the nature of the Hungarian market. KAV’s Managing Director, Károly Lovász, talks about the most exciting developments.
Show more
2022 / 11 / 11
Schuco-aluminium-13-PD-FW50-exclusive-window-curtain-wall-glass-roof-interior-minimal-house-3
Poet’s Garden: To build something that, at first glance, they say is impossible!
Organically representing art in architecture and transforming the existence within residential buildings into a real experience. In this spirit, the Poet's Garden project in Buda, which operates with numerous unique solutions not only in its visual appearance but also in its details, was created, and KAV was responsible for the window and door solutions. We had a conversation with Nikos Ziszidis, CEO of ETNA Kft., who executed the final construction of this globally unique architectural complex.
Show more
2022 / 08 / 04
alumínium-nyílászáró-gyártás-zsaluzia-árnyékolás-egyedi-Renson-Schlotterer-Warema-Reynaers-Schüco-cnc-automatizálás-ipar40-ablakgyár-ablakgyártó-üzem-raktár
Development by KAV of customised shades
The hot and dry summers experienced over the last few years due to climate change have made suitable shading solutions ever more important. However, the standard systems available on the market do not meet individual customer needs either in terms of movement mechanisms or their form. That is why KAV’s engineers are offering customised aluminium shades that reflect contemporary trends in building. Károly Lovász, Managing Director of KAV, provides an insight into these special solutions.
Show more
2021 / 01 / 06
With unique windows to Norway
With unique windows to Norway
Aluminium windows and doors also play a prominent role in Norwegian architecture, not only in public construction, but also in residential buildings and condominium investments. The long-term goal of KAV is, after Iceland, to gain experience in Norway, so it applied for admission to the Hungarian-Norwegian Chamber of Commerce (MNKK). We talked about the possibilities with the founder of the chamber, Klára Jankovics, and Beatrix Kosztyi, foreign economic attaché, the secretary-general of the chamber
Show more
2017 / 12 / 20
Ethical operations raise even SMEs to the top
Ethical operations raise even SMEs to the top
Following the large enterprise sector, operating ethically is becoming increasingly important for small and medium-sized enterprises, too. These companies not only take into account the interests of their clients and suppliers but also those of their environment and employees. They set an example by their activity and attitude and strengthen trust. This attitude may constitute a basis for long-term operation and economic stability, and what is more, employees of the Y and Z generations are more eager to opt for an ethically operating workplace.
Show more
2020 / 03 / 30
we-will-come-out-of-this-situation-even-stronger
We will come out of this situation even stronger
Measures to curb the coronavirus epidemic have created unexpected situations in almost every area of our lives and economies. In this situation, how can we put in place competitive, proactive, and workable, yet effective procedures to serve customer needs? Károly Lovász, Managing Director of the company, reports on the changes at KAV.
Show more