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This is how aluminium doors and windows are made

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2021 / 08 / 05

Wondering how an aluminium-framed window or door is manufactured? What happens in the machining centre? How are aluminium doors milled, reinforced, and machined in the production process? What is the size of glass surfaces that can be produced? And how to assemble a window? These questions are also answered in the show called The Craftsman (Mesterember) that presents the work of the aluminium door and window manufacturer. The recordings were made at the KAV Hungária Kisbér plant and at the site of one of our ongoing projects, the Svábhegy Reformed Church Kindergarten.

The manufacture and installation of aluminium doors and windows would not be possible without excellent professionals. The programme on the M5 television channel called The Craftsman, presents trades to help career choices, and gives an insight into the secrets of manufacturing aluminium doors and windows. At the KAV Kisbér plant, you can learn about the most important physical steps in the production of aluminium doors and windows, from the arrival and unloading of the shipment to storage, the profile cutting of aluminium casing and sash frames, machining processes, the assembly and case-elongation function of the aluminium window case, as well as the composite bonding of frameless sliding doors. The finished aluminium doors and windows will leave for the installation site after a minimum of 48 hours of “rest”. Of course, not all the details of the long shoot were included in the film, so KAV’s sales and customer support work, the technical preparation and survey methods of our engineers in Budapest, the production preparation and individual production organization by engineers in Kisbér were left out, as along with fitting hardware parts, rubber seals and door handles, and wrapping. Getting to know the details and atmosphere of the on-site door and window installation was also postponed to another occasion; there was only the opportunity for a quick look around the building. The program presents the already installed windows in one of KAV’s ongoing projects, the Svábhegy Reformed Church Kindergarten. Here, KAV’s specialists implemented, among other things, special, asymmetrically segmented (both in plan and view) interlocking curtain walls, which contain more than 700 custom angular breaks. The glass for this aluminium curtain wall system was not manufactured in Hungary but abroad, since the glass panels forming the average 5 metre-high glass panes of this curtain wall did not fit into any Hungarian curing oven.

The goal of KAV Hungária is to create trends: our specialists work on the production of special aluminium doors and windows which prove that, with the right expertise, there is a solution for every idea.

This is how aluminium doors and windows are made
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2018 / 03 / 12
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Every property is sold once
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2016 / 01 / 01
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Aluminium window trends based on customer needs
When it comes to aluminium windows and doors, the name ‘KAV’ has become associated with custom client needs. Many of the ideas and plans that come to our attention can lead later on to the development of aluminium windows and doors. So, if we want to present the trends for 2022, it is worth starting with what Károly Lovász, Managing Director of KAV, and Csaba Mravik, Chief Development Engineer, have experienced and what products are now being sought by builders of family homes.
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The evolution of closing systems in Hungary
If one spends many years in a specialised technical segment, sometimes answering questions from a professional interviewer will inadvertently recall the period from the beginning to the present. Studying the evolution of window and door products used in residential buildings is also instructive, because fashion always changes along with demand and financial opportunities. Everyone sees the past differently - we, Hungarians are special in this - but sales figures outweigh perceptions.
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2019 / 04 / 08
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Three KAV buildings received the ALUTA Award of Excellence
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2019 / 02 / 07
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2019 / 06 / 21
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2022 / 08 / 04
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The hot and dry summers experienced over the last few years due to climate change have made suitable shading solutions ever more important. However, the standard systems available on the market do not meet individual customer needs either in terms of movement mechanisms or their form. That is why KAV’s engineers are offering customised aluminium shades that reflect contemporary trends in building. Károly Lovász, Managing Director of KAV, provides an insight into these special solutions.
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2021 / 10 / 21
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The design was one of the biggest challenges in the production and installation of the aluminium doors and windows of the Reformed Kindergarten in Svábhegy, since more than 700 individual solid angles had to be calculated to create the aluminium curtain wall, which was not only a segmental arch, but also broken at the bottom and top edges. We talked about this process with Zoltán Erdélyi, KAV’s senior engineer.
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2017 / 10 / 26
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KAV received an ALUTA Award of Excellence again
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2020 / 06 / 11
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