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This is how aluminium doors and windows are made

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2021 / 08 / 05

Wondering how an aluminium-framed window or door is manufactured? What happens in the machining centre? How are aluminium doors milled, reinforced, and machined in the production process? What is the size of glass surfaces that can be produced? And how to assemble a window? These questions are also answered in the show called The Craftsman (Mesterember) that presents the work of the aluminium door and window manufacturer. The recordings were made at the KAV Hungária Kisbér plant and at the site of one of our ongoing projects, the Svábhegy Reformed Church Kindergarten.

The manufacture and installation of aluminium doors and windows would not be possible without excellent professionals. The programme on the M5 television channel called The Craftsman, presents trades to help career choices, and gives an insight into the secrets of manufacturing aluminium doors and windows. At the KAV Kisbér plant, you can learn about the most important physical steps in the production of aluminium doors and windows, from the arrival and unloading of the shipment to storage, the profile cutting of aluminium casing and sash frames, machining processes, the assembly and case-elongation function of the aluminium window case, as well as the composite bonding of frameless sliding doors. The finished aluminium doors and windows will leave for the installation site after a minimum of 48 hours of “rest”. Of course, not all the details of the long shoot were included in the film, so KAV’s sales and customer support work, the technical preparation and survey methods of our engineers in Budapest, the production preparation and individual production organization by engineers in Kisbér were left out, as along with fitting hardware parts, rubber seals and door handles, and wrapping. Getting to know the details and atmosphere of the on-site door and window installation was also postponed to another occasion; there was only the opportunity for a quick look around the building. The program presents the already installed windows in one of KAV’s ongoing projects, the Svábhegy Reformed Church Kindergarten. Here, KAV’s specialists implemented, among other things, special, asymmetrically segmented (both in plan and view) interlocking curtain walls, which contain more than 700 custom angular breaks. The glass for this aluminium curtain wall system was not manufactured in Hungary but abroad, since the glass panels forming the average 5 metre-high glass panes of this curtain wall did not fit into any Hungarian curing oven.

The goal of KAV Hungária is to create trends: our specialists work on the production of special aluminium doors and windows which prove that, with the right expertise, there is a solution for every idea.

This is how aluminium doors and windows are made
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2017 / 08 / 02
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The Vizafogó parish lodge has been renewed with KAV support
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Each project poses a different challenge to architects and to door and window professionals as well. One of our reference concepts is based on the unlimited view created by the wing-opening roof and the space stretched by the floor. Filigree division solutions, as well as frameless sliding mechanisms, were the main solution to achieve maximum transparency. We talked to the architect Orsolya Glavanovics about the issues raised by the aluminium door and window solutions implemented during the design and construction, who the Myd-II Interior Design Stúdióval planned it jointly, house operating on this for the special fenestration solutions.
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2021 / 10 / 21
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Aluminium curtain wall with arches and large glass surfaces
The design was one of the biggest challenges in the production and installation of the aluminium doors and windows of the Reformed Kindergarten in Svábhegy, since more than 700 individual solid angles had to be calculated to create the aluminium curtain wall, which was not only a segmental arch, but also broken at the bottom and top edges. We talked about this process with Zoltán Erdélyi, KAV’s senior engineer.
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The hot and dry summers experienced over the last few years due to climate change have made suitable shading solutions ever more important. However, the standard systems available on the market do not meet individual customer needs either in terms of movement mechanisms or their form. That is why KAV’s engineers are offering customised aluminium shades that reflect contemporary trends in building. Károly Lovász, Managing Director of KAV, provides an insight into these special solutions.
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Huge glass walls in a villa with breathtaking features
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2017 / 10 / 30
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2018 / 03 / 12
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Every property is sold once
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2021 / 01 / 14
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2019 / 10 / 03
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We make our decisions based on local characteristics
Our cooperation is very good, and I think it is very important that both sides work transparently. You have to think of it as shared engineering thinking and a creative process as we work together.
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2022 / 05 / 05
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Optivison© is unique in Hungary. (KAV is the only player in the small and medium-sized business sector to have developed aluminium doors and windows with an all-glass look for family homes.) Apart from KAV, no one among small and medium-sized enterprises has developed all-glass look aluminium fenestration for family houses. The system was designed to respond to the needs of our customers: we made the frame flush with the glass by rethinking the structure of tilt and turn windows and balcony doors. Our solution creates a ‘glass wing’ effect, making Optivison© systems the trend-setting doors and windows for modern family homes.
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2021 / 01 / 06
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Aluminium windows and doors also play a prominent role in Norwegian architecture, not only in public construction, but also in residential buildings and condominium investments. The long-term goal of KAV is, after Iceland, to gain experience in Norway, so it applied for admission to the Hungarian-Norwegian Chamber of Commerce (MNKK). We talked about the possibilities with the founder of the chamber, Klára Jankovics, and Beatrix Kosztyi, foreign economic attaché, the secretary-general of the chamber
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2022 / 02 / 24
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When it comes to aluminium windows and doors, the name ‘KAV’ has become associated with custom client needs. Many of the ideas and plans that come to our attention can lead later on to the development of aluminium windows and doors. So, if we want to present the trends for 2022, it is worth starting with what Károly Lovász, Managing Director of KAV, and Csaba Mravik, Chief Development Engineer, have experienced and what products are now being sought by builders of family homes.
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The ALUTA, as the only domestic professional association of aluminum facade builders and window manufacturers in Hungary, organizes annual domestic and international study trips for its members. This year, our foreign trip took us to the Netherlands, a country with nearly 18 million inhabitants. Thanks to excellent organization, we were able to visit a significant number of unique buildings during our journey. Our team focused on exploring the cities of Amsterdam and Rotterdam, where a unique blend of European and colonial history, art history, and engineering culture unfolded before our eyes.
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Reflecting the environment with closing systems
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